Always refuel with the engine stopped, and outdoors or in a well ventilated area. Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.
If any decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Replacement safety decals are provided by Polaris at no charge. Page 38 To 40 Ft. For models with a hitch. ATV riding requires special protective clothing for comfort and to reduce the chance of injury. Helmet Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent a severe head injury. Page Override Switch Electrical Switches Activating the override switch while the throttle is open can cause loss of control, resulting in severe injury or death.
Do not activate the override switch while the throttle is open. Override Switch 1 Reverse Speed Limiter - This vehicle is equipped with a reverse speed limiter system. Your ATV is not equipped with highway-approved lights. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness.
Page 42 Engine speed returns to idle when the lever is released. If the throttle cable should stick in an open position when the operator releases the throttle lever, the engine will stop, and power to the rear wheels will cease. Never operate the ATV with a spongy-feeling brake lever. The front and rear brakes are applied by squeezing the brake lever 1 toward the handlebar. Page 44 If the fluid level is low add DOT 3 brake fluid only. See page for the part numbers of Polaris products.
Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. Always check to be sure the parking brake is disengaged before operating.
Setting the Parking Brake 1. Page Auxiliary Brake Auxiliary Brake Aggressively applying the auxiliary rear brake when backing downhill may cause rear tipover, which could result in serious injury or death.
Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary brake when going forward. The rear wheels may skid and slide sideways, causing loss of control and serious injury or death. Refer to the engine starting procedure on page 51 for correct choke and throttle settings during starting. Fuel Valve The fuel valve 1 is located on the left side of the vehicle, below the fender. Page 48 Automatic Transmission Gear Selector The transmission gear selector 1 is located on the right side of the vehicle.
F: Forward N: Neutral R: Reverse Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage. To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. Page 49 The recoil starter is located on the right side of the machine.
Polaris 4-cycle engines are equipped with automatic decompressors. This makes recoil starting possible by reducing the amount of compression during starting. When the switch is off, the ATV is in 2 wheel drive at all times.
If both hubs are engaged, steering effort increases but remains balanced from left to right, and vehicle speed is somewhat restricted. Page Operation Break-In Period The break-in period for your new 4-cycle Polaris ATV is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as following the procedures for a proper break-in.
Use the following checklist to verify that your ATV is in proper working condition before each use. Page Starting The Engine Starting the Engine Starting a Cold Engine Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. Operating the vehicle immediately after starting could cause engine damage.
Move the engine stop switch to RUN. NOTE: Do not press the throttle while starting the engine. Turn the ignition key past the ON position to engage the starter. Activate the starter for a maximum of five seconds, releasing the key when the engine starts. Page 56 Water in the bottom of the tank can lead to engine damage and must be drained.
Water accumulation increases as outside temperature decreases. See your Polaris dealer for engine heater kits, which provide quicker warm-ups and easier starting in colder weather.
Page Hauling Cargo Accessory racks and hitches are available from your Polaris dealer. Always read and understand the load distribution warnings on all warning labels, and never exceed the specified weight capacities for the vehicle. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.
Sit upright with both feet on the footrests and both hands on the handlebars. Start the engine and allow it to warm up, then shift the transmission into gear. Check your surroundings and determine your path of travel. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly. Slow down when entering slippery areas.
Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns which can cause skids. Page 62 Driving Safely Sidehilling Improperly crossing hills or turning on hills can result in loss of control or vehicle overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. Sidehilling can be a dangerous type of driving and should be avoided if at all possible.
Improper procedure could cause loss of control or overturn and result in serious injury or death. Always travel straight uphill. Keep both feet on the footrests. Transfer your weight forward. Proceed at a steady rate of speed and throttle opening. Proceed directly downhill. Transfer your weight to the rear of the vehicle. Slow down. Apply the brakes slightly to aid in slowing, using the single brake lever.
Follow these procedures when operating through water: 1. Determine water depths and current before crossing. Be constantly alert for hazards such as logs, rocks and low hanging branches. Severe injury or death can result if your vehicle comes in contact with a hidden obstacle. Page Driving In Reverse Use with caution. Avoid backing on inclines, and avoid turning at sharp angles. The override button should be used with caution as rearward vehicle speed is greatly increased.
Do not operate at wide open throttle. Open the throttle just enough to maintain a desired speed. Polaris Scrambler manual. News Ticker. Engine Torque specifications Special tools required Torque patterns Piston identification chart Cooling system pressure testing Cooling system specs Engine removal and installation Cylinder honing Crankshaft runout checking Oil pressure test and engine lubricant Oil pump priming procedure Lubrication and oil flow diagrams Exploded view of engine Top end engine disassembly and assembly Valve seat service Cylinder head disassembly and assembly Engine bottom end disassembly and assembly Crankcase and bearing assembly Crankshaft end play measurement and checking Counter balancer end play inspection Oil pump shaft end play inspection Engine cleaning, inspection and assembly Recoil disassembly and inspection Recoil assembly Spark plug fouling checklist Cooling system bleeding Troubleshooting.
Brakes Brake specifications Torque specifications Front brake servicing Rear brake servicing. Maintenance Scheduled maintenance charts Lubricant and maintenance part numbers Pre-ride check Lubrication points and charts Front gearcase lubrication Transmission lubrication Transmission linkage adjustment procedure Throttle operation and choke adjustment Carburetor tune-up and adjustments ETC switch operation if equipped Fuel system maintenance Compression pressure testing procedure Battery charging and maintenance Electrical system maintenance Coolant system maintenance Air filter and air box sediment tube servicing Breather filter maintenance Recoil housing maintenance PVT drying Engine oil and oil filter change Valve clearance measuring and adjustment Steering and toe alignment Front hum maintenance all wheel drive AWD models Exhaust system maintenance Brake system service Drive chain and sprocket service Suspension service Tire and wheel removal and install Tire and wheel inspection.
Fuel System Exploded new carburetor Fuel tank assembly exploded view Fuel flow diagram Jetting guidelines Special tools required Carburetor jetting Part numbers: main jet and pilot jet CV carburetor system 4 cycle models Pilot screw information Carburetor disassembly and cleaning Carburetor assembly and installation Carburetor inspection procedures Carburetor tuning Float adjustment Needle and seat leakage test Pilot screw and fuel level Fuel pump service Fuel system troubleshooting.
Polaris Scramber First Ride! Search for:. Author: thomas. Search Search. Recent Posts Pro temp ptt-dfv parts manual Pride victory mobility parts manual Poulan pro bvm parts manual Postal manual volume iv part iii Pioneer super buffer parts manual.
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